Hydraulic Forging Systems · Est. 1987 · 340+ Installations

Built for
Impact.

Hydraulic forging hammers, screw presses, and closed-die systems machined to tolerances that shape aerospace titanium and automotive crankshafts. Three shifts. Zero excuses.

14,000kN
Max Press Force
98.6%
Blow Repeatability
340+
Global Installations
1.8s
Cycle Time (min)
0.05mm
Die Alignment Tolerance
24/7
Uptime Rated
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Blow Energy

14,000 kJ delivered at 98.6% repeatability.

Every blow. Every shift.

14,000 kJ blow energy at 98.6% cycle-to-cycle repeatability

Measured across 180,000 consecutive blows · Bharat Forge Ltd., Pune, India · 2024 production audit

Our counter-blow hydraulic hammers measure and correct blow energy within the same stroke cycle. The result: crankshaft forgings with a grain-flow deviation under 0.3 mm across 180,000-piece production runs — documented by Bharat Forge metallurgical QC.

14,000kJ
Blow Energy
98.6%
Repeatability
< 0.3mm
Grain Dev.
180kblows
Run Length
View HFH Specifications
Forge floor with orange sparks flying from a hydraulic forging hammer mid-strike on a hot steel billet
HFH-8000 in production · Pune, India · 3-shift operation
Close-up of a gloved operator hand on a CNC forging press control panel with amber status lights
CDH-25000 control station · Houston, TX · AS9100 facility
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Closed-Die Systems

Aerospace titanium. Defense crankshafts. No tolerance for tolerance.

Cpk 1.87 on Ti-6Al-4V aerospace forgings, AS9100 audited

Precision Castparts Corp. · Houston, TX · CDH-25000 · 2023–2024 production data

Closed-die hydraulic presses from 4,000 kN to 80,000 kN with active die cushion and closed-loop force control. Connecting rod and landing gear forgings leave our presses at Cpk 1.87 — a figure audited by Precision Castparts' AS9100 quality team.

1.87
Cpk (Ti)
80,000kN
Max Tonnage
± 0.05mm
Die Align.
Active
Cushion
Request CDH Datasheet
03 /
Turnkey Lines

From billet to finished forging in a single automated cell.

Full rated output in 11 days from first billet — Shiloh Industries, Detroit

Connecting rod line · SCP-14000 + robotic transfer + inline trim press · Commissioning record 2024

Anvil engineers turnkey forging lines integrating billet heating, robotic transfer, forging press, flash trimming, and shot blast — commissioned and validated before shipment. Shiloh Industries' Detroit connecting rod line achieved full rated output in 11 days from first billet.

11days
Commission
88%
OEE Target
1.8s/part
Cycle Time
Robotic
Transfer
See Turnkey Capabilities
Wide shot of an automated forging production line with robotic arms and amber furnace glow in a large industrial facility
Turnkey connecting rod line · Detroit, MI · 3-shift rated
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Machine Families

Three press families.
One spec sheet standard.

Aerospace Rated

Hydraulic Forging Hammer

630 kN – 40,000 kN

HFH

Counter-blow architecture with programmable blow energy. Suitable for steel, aluminum, and superalloy billets up to 450 kg. Independent upper and lower ram control delivers 14,000 kJ at 98.6% energy repeatability.

14,000kJ
Blow Energy
98.6%
Repeatability
80max
SPM
Monobloc
Frame
FRAMECYLRAM
HFH · 630 kN – 40,000 kN
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Qualification

Request a
Capacity Study

Tell us your forging process, tonnage requirements, and annual volume target. Our application engineers will return a detailed capacity study within 72 hours — including press selection, die design parameters, and estimated cycle time.

Press selection matched to your material & geometry
Cpk projections from comparable production runs
Installation timeline & commissioning scope
Turnkey line integration available

Trusted by engineers at

Bharat ForgeMahle GmbHPrecision CastpartsTATA Advanced SystemsRoketsan

Process Specification

Response within 72 hours · No obligation · Engineering team only

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Global Installations

340+ Presses.
28 Countries.

From automotive crankshaft lines in Pune to aerospace titanium cells in Houston — every installation dot is a forge shop that runs three shifts.

94installs
South Asia
82installs
North America
71installs
Europe
58installs
East Asia
35installs
Middle East
PDF

Equipment Catalog 2026

148 pages · 12 machine families · Full spec sheets

Still specifying? Download the full equipment catalog.

Every press family, every tonnage class — hydraulic forging hammers from 630 kN to 40,000 kN, screw presses, counter-blow hammers, and complete turnkey line configurations with dimensional drawings.

Full dimensional drawingsHydraulic schematicsControl architectureInstallation footprints

Access the Equipment Catalog

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